EMI Shielding Products
EMI Shielding - Wire Oriented Silicone - Series 150

   
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All Seals gaskets and gasketing material are a combination EMI Shield with an environmental and pressure seal. All Seals wire oriented silicone is fabricated from individual wires in a silicone solid or silicone sponge elastomer. The wire provides the EMI Shielding and the elastomer provides the environmental and pressure seal. Each individual wire is oriented perpendicular to the flange mating surface and is crimped to ensure proper contact.

APPLICATIONS:
All Seals wire oriented silicone is recommended for use in industrial, military and commercial applications requiring EMI shielding and environmental sealing with a low to moderate closure force. All Seals wire oriented silicone with the silicone sponge elastomer is designed for applications which have severe joint unevenness, require low closure forces, have a 5 PSI maximum operating pressure and require a greater compressibility than silicone solid. All Seals wire oriented silicone with the silicone solid elastomer is designed for applications requiring moderate closure forces, high operating pressures and requiring a wider temperature range. For operating pressures up to 250 PSI, wire oriented silicone strips are available with the wire contained in 0.25” of the width of the silicone solid elastomer. 

MATERIAL SPECIFICATIONS:

Solid Silicone A-A-59588, Class II, Grade 40
(Formerly ZZ-R-765)
Temperature Range -60°C to 260°C
Sponge Silicone AMS-3195
Temperature Range -75°C to 205°C
Aluminum Wire AMS 4182, Alloy 5056
Monel Wire QQ-N-281 Class A
Wire Density / sq. in.
Silicone Solid 900 ±15%
Silicone Sponge 600 ±15%
Seal Waterproof

STRIPS AND SHEETS CROSS SECTION TOLERANCES
DIMENSION HEIGHT WIDTH
0.032” (0.81) +-0.010” (.25) +-0.015” (.38)
0.126” (3.20) +-0.010” (.25) +-0.032” (.81)
0.251” (6.38) - +-0.047” (1.19)
3” (76.20) - +-0.13” (3.30)
4.5” (114.30) - +-0.19” (4.83)
6” (152.40) - +-0.25” (6.35)
9” (228.60) - +-0.38” (9.65)


  • MONEL WIRE -.0035”/.0045 DIAMETER
  • SnCuFe WIRE
  • ALUMINUM WIRE- .005” DIAMETER
  • TIN-PLATED PHOSPHOR 
  • BRONZE WIRE- .0045” DIAMETER
  • NEOPRENE SPONGE ELASTOMER
  • SILICONE SPONGE ELASTOMER 
  • NEOPRENE SOLID ELASTOMER
  • SILICONE SOLID ELASTOMER
  • QQ-N-281
  • ASTM-B-520 ,2-3% tin plating, 30-40% copper cladding and balance of weight is steel
  • ALLOY 5056, AMS-4182
  • PHOSPHOR BRONZE PER ASTM B-105
  • TIN-PLATE PER ASTM B-33
  • MIL-R-6130B TYPE ll Grade A, Condition medium
  • AMS-3195
  • MIL-R-6855 Class ll, Grade 40
  • ZZ-R-765 Class 2B, Grade 40

150 Series Shielding Characteristics


Solid Silicone/
Monel Wire
Sponge Silicone/
Monel Wire
Solid Silicone/
Aluminum
Sponge Silicone/ 
Aluminum
Shielding db:
200 Khz
100 Mhz
1. Ghz 
Closing 
Force(psi)
70
120 
100 
25-100
70
120 
100 
25-100
70
120 
100 
15-75
70
120 
100 
15-75
Compression 
Set (@50psi)
2%
5%
2%
5%
EMP
Survivability/ Color
yes/grey
yes/grey
yes/grey
yes/grey

HEIGHT

WIDTH

SILICONE SOLID

SILICONE SPONGE

HEIGHT

WIDTH

SILICONE SOLID

SILICONE SPONGE

0.062

0.093

150-0001

150-0002

0.032

3”

150-0087

 

0.062

0.125

150-0003

150-0004

0.032

4.5”

150-0089

 

0.062

0.188

150-0005

150-0006

0.032

6”

150-0091

 

0.062

0.25

150-0007

150-0008

0.032

9”

150-0093

 

0.062

0.312

150-0009

150-0010

0.045

3”

150-0095

 

0.062

0.375

150-0011

150-0012

0.045

4.5”

150-0097

 

0.062

0.5

150-0013

150-0014

0.045

6”

150-0099

 

0.062

0.625

150-0015

150-0016

0.045

9”

150-0101

 

0.093

0.093

150-0017

150-0018

0.055

3”

150-0103

 

0.093

0.125

150-0019

150-0020

0.055

4.5”

150-0105

 

0.093

0.188

150-0021

150-0022

0.055

6”

150-0107

 

0.093

0.25

150-0023

150-0024

0.055

9”

150-0109

 

0.093

0.312

150-0025

150-0026

0.062

3”

150-0111

150-0112

0.093

0.375

150-0027

150-0028

0.062

4.5”

150-0113

150-0114

0.093

0.5

150-0029

150-0030

0.062

6”

150-0115

150-0116

0.093

0.625

150-0031

150-0032

0.062

9”

150-0117

150-0118

0.125

0.125

150-0033

150-0034

0.093

3”

150-0119

150-0120

0.125

0.188

150-0035

150-0036

0.093

4.5”

150-0121

150-0122

 

HEIGHT

WIDTH

SILICONE SOLID

SILICONE SPONGE

HEIGHT

WIDTH

SILICONE SOLID

SILICONE SPONGE

0.125

0.25

150-0037

150-0038

0.093

6”

150-0123

150-0124

0.125

0.312

150-0039

150-0040

0.093

9”

150-0125

150-0126

0.125

0.375

150-0041

150-0042

0.125

3”

150-0127

150-0128

0.125

0.5

150-0043

150-0044

0.125

4.5”

150-0129

150-0130

0.125

0.625

150-0045

150-0046

0.125

6”

150-0131

150-0132

0.156

0.125

150-0047

150-0048

0.125

9”

150-0133

150-0134

0.188

0.125

150-0049

150-0050

0.156

3”

150-0135

150-0136

0.188

0.188

150-0051

150-0052

0.156

4.5”

150-0137

150-0138

0.188

0.25

150-0053

150-0054

0.156

6”

150-0139

150-0140

0.188

0.312

150-0055

150-0056

0.156

9”

150-0141

150-0142

0.188

0.375

150-0057

150-0058

0.188

3”

150-0143

150-0144

0.188

0.5

150-0059

150-0060

0.188

4.5”

150-0145

150-0146

0.188

0.625

150-0061

150-0062

0.188

6”

150-0147

150-0148

0.25

0.125

150-0063

150-0064

0.188

9”

150-0149

150-0150

0.25

0.188

150-0065

150-0066

0.25

3”

150-0151

150-0152

0.25

0.25

150-0067

150-0068

0.25

4.5”

150-0153

150-0154

0.25

0.312

150-0069

150-0070

0.25

6”

150-0155

150-0156

0.25

0.375

150-0071

150-0072

0.25

9”

150-0157

150-0158

0.312

0.5

150-0085

150-0086